18 beer cap gas-filled glass bottle filling machine cleaning filling cap three-in-one
General:
The equipment is used in production of beer packed in glass bottles. Rinsing, Filling and capping are integrated in one machine. The bottle enters into the rinsing part of 3 in 1 machine through belt conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle in wall. The bottle that enters into the filler is switched by body holding plate. The filling valve acted by the cam can realize up and down. It adopts balanced pressure filling way. The filling valve opens and begins filling when the inner bottle pressure is balanced with inside liquid tank, the filling valve move up and leave the bottleneck when it finishes filling. The full bottle is transferred to the capping part through hold body transition poking wheel.The stop bottle bottom pad holds the bottle bottom, keeps bottle upright not rotating. The crown capping head keeps in revolution and auto rotation. It can finish a whole capping course including topping, pressing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet The whole machine is controlled by PLC with touch screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
| Equipment Type |
Automatic |
|
Bottle Type
|
Round or square glass bottle
Volume 200 - 1500ml
Bottle diameter 50-100mm
Bottle height 160-340mm
|
| Output <bph> |
up to 18000 bph |
| Your product |
Beer / wine / vodka / fruit wine and so on |
| Certificates |
CE / SGS / ISO 9001 |
Glass bottle Separating..
- Energy saving. High efficient. Adapt to customer factory layout
- Special lubrication system, keep products clean, health, safety
- Extended service life
- Electric eyes design keep whole line running safety and quickly
- Overload protection mechanism to effectively ensure the safety of the machine
Glass Bottle Washing.
1.Except the down framework, the transmission parts and some parts that must be made of special materials. Other parts are all made of stainless steel 304.
2.The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3.The gripper is made of stainless steel, the position where hold the bottleneck is made of food standard rubber;
4.The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles. 5.Rinsing time can be guaranteed for 4 seconds.
6.By adjusting the height of the rotary parts to adapt for different bottle height
7.The motivation is driven from the driven system in the framework passed by gear.
8.The supplying of rinsing water is controlled by solenoid valve
9.The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
10.The rinser is driven by driving system positioned inside machine frame via gear transmission.
11.Rinser using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the side wall and bottom to make the bottle clean.
Glass Bottle Filling
1) Balance filling method.
2) Filling machine with cam-type mechanical lifting equipment to upgrade glass bottles, large bearing support floundering in the vat and use of guide-rod in the orientation of the structure
3) Long-tube filling valves are adopted, with CO2 fully exchanging with air inside glass bottles, to decrease oxygen content effectively. with air venting pipe liquid level control and backup pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.
4) High-pressure foam stimulator is an option equipped to minimize air remaining at the neck to be sure the Oxygen content less than r0.15 mg O2/l
5) Centralized lubrication system, simple for maintenance.
6) Filling level tolerances : ± 2.0 mm
7) Bottle break rate : max. 0.01% (1:10,000)
8) Broken bottle automatically stopping valve is an option
9) With perfect CIP cleaning function, and capable of filling pipes with acid, lye liquid and hot water.
10) All the materials in contact with the valves, tanks, pipes are made of stainless steel 304 materials, inside and outside the wall of mirror-polished, ensuring it is healthy.
Capping Part
1)Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
2)Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
3)The capper is equipped with inlet bottle detection switch.
4)Centrifugal way of cap arranging is adopted to reduce damage of caps.
5)A cap inspecting system is applied to control on-off of cap elevator.
6)Stainless steel plunger and mechanical stirring gland to ensure that the gland is healthy and reliable. The capper has the out loading function which could decrease the broken bottle number.
7)Special cap fixing and discharging mould for correct cap loading;
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